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Restoration |
Exterior Glazing |
New Stained Glass
Our
stained glass windows are bulging, sagging and
bowing.
Why is this?
A
stained glass window consists of many individual
pieces of glass held together by strips of lead
caming. The average life of the window is usually 70
to 100 years. As the lead and putty decay, the
entire structure of the window begins to weaken
under its own weight. Expansion and contraction of
the lead due to heat from poorly ventilated exterior
protective coverings also contribute to the windows
movement. The sagging and bowing are evidence of the
final stages of this process.
If this problem is not addressed, the glass will
crack or fall out of the caming until the window
eventually collapses. However,
proper
restoration can extend the life of the stained
glass window for up to another 100 years.
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Our stained glass windows
are between 70
and 100 years old.
What signs of deterioration should we look for?
When you inspect your windows, be sure to use a
bright light and look for the following signs of
decay:
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Sagging
or bulging
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Cracked or
missing glass
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Rattling or loose
sound when stained glass is tapped
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Unattached
reinforcement bars and/or broken solder joints
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Light, water or
air leaks through the stained glass window
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Previous
repairs, such as mismatched glass, silicone
glue, or excessive addition of reinforcement
bars
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Minute cracks in
the lead (best seen with a flashlight and a
magnifying glass)
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Any one or more of these problems would indicate the
need for maintenance or restoration of your stained
glass windows.
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What can we do to
extend the life of our stained glass windows?
The type of restoration of old stained glass windows
depends on the level of deterioration. Options for
restoration include:
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Preventative Maintenance: At least every
20 years, windows should be assessed and have
general maintenance performed. This may
include cleaning, removal and weatherproofing
with putty, and documentation of their
condition.
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In
cases where the lead is still in good
condition, but the stained glass is
sagging or buckling, the windows may be
removed, flattened, repaired and puttied.
- In cases
where the lead has decayed, stained glass
windows will not sustain this type of repair,
a complete restoration including re-leading
may be necessary.
Re-leading and restoration is the most
thorough and cost effective option. It will
return the window to its original strength and
condition, extending the life for another 100
years.
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Exterior glazing or covering of stained
glass windows is also an option to prevent
deterioration to a stained glass window.
Exterior glazing includes installing a panel
of clear glass over the exterior of the
stained glass.
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Is stained glass
window restoration cost effective?
Unlike
major building repairs, such as roofing and
plumbing, stained glass repair or restoration does
not have to be done all at once. A maintenance
program can be spread over a period of years. But by
putting off maintenance, stained glass windows
continue to deteriorate, making repairs more costly
overall.
If you
consider that a restoration can extend the life of
the stained glass window for another 100 years, the
investment is more cost effective than most major
building repairs.
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What is exterior
glazing for stained glass windows?
The term
“glazing” means to cover with glass.
Exterior
glazing for stained glass windows involves
installing a layer of clear glass to the exterior of
a stained glass window to protect the window from
weather, impact and other instances that may promote
deterioration of the stained glass or lead caming.
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Will installing an
exterior glazing to protect our stained glass
windows solve our problems with deterioration?
Exterior
glazing can be beneficial if it is correctly
installed with a
specialized frame.
An
extensive study of exterior glazing installations
funded by the Dept. of the Interior, and directed by
Inspired Partnerships of Chicago inspected and
evaluated 120 installations around the country and
found that over 90% were incorrectly installed.
Improper installation of exterior glazing can
actually accelerate the decay of stained glass
windows. The signs of improperly installed exterior
glazing include:
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- Clouding or
yellowing of the window covering
- A space of less than
one inch between the stained glass window and
the exterior glass
- Lack of air movement
in between the layers causing excessive heat
buildup in the stained glass window
- Polycarbonate or
acrylic screwed directly onto the existing
window casing. These types of frames often
crack and become unsealed around the perimeter
of the frame, allowing rain and snow
infiltration – eventually causing original
wood frames to rot.
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What is the proper installation of
exterior
glazing?
Many exterior glass applications are installed with
complete disregard for the original architectural
intent. They are often installed in a "tic-tac-toe"
pattern directly over the curved framework housing
the stained glass.
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Before Replacement |
After Replacement |
A
more visually appealing exterior glaze can be
installed in a custom formed frame, which is
fabricated to follow the original framework or
tracery. This would include a perimeter frame rather
than screwing and gluing the exterior glaze to the
original wood frame. These frames also allow the
space between the stained glass window and the
exterior glazing to be ventilated, which allows
natural airflow to cool the space between the two
and prolong the life of the stained glass.
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Our existing exterior
coverings are cloudy and yellow.
Can they be cleaned?
Unfortunately, no. In the 1970's, polycarbonates and
acrylics seemed to be the best product for the
protection of stained glass windows. Usually within
10 to 12 years these products, especially 'Lexan,'
turn cloudy and yellow. These types of coverings are
functional as far as protecting the windows from
impact, but have a limited life, and are not
visually appealing.
Although this material is recommended if threats of
vandalism or other extreme conditions exist, for
protecting
standard stained glass windows from hail,
pebbles, and small projectiles, 1/4" plate glass, or
tempered glass is sufficient. The expense of
repairing a few pieces of plate glass in a rare case
of breakage is minimal compared to the cost of
replacing the polycarbonate glazing every10 to 15
years.
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We are building a new
church and would eventually like stained glass
windows. How do you plan for future stained glass
installation?
The best
time to start planning for stained glass windows is
during the construction phase
of a new church. Custom-built frames can be designed
to house the clear insulated
windows and have a channel already in place for
stained glass to be installed at a later date. An
optional "cap bead" can even conceal the stained
glass channel until the new windows are installed.
This saves time and money when the church is ready
to design
and install stained glass.
This type
of frame also makes restoration and repair easier
down the road. The frames are designed so the either
exterior insulated glass or the stained glass can be
removed without disturbing the other panel.
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What is the process of designing new stained
glass windows?
The
general process for completing a successful
stained glass project:
- Initial discussions
regarding themes, plans and desired results
- Determination of
preferred
style and artist
- Receive estimate from
Classic
Glass, Ltd.
- Review Classic Glass and
artist’s expertise and abilities based
on our overall body of work
- Approve studio and
artist, agree to terms, and sign contract
- More discussions with
artist regarding themes and desires
- Artist submits
renderings for approval or revision until client
is satisfied
- Fabrication of windows
- Final installation
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